Need to Know What is Digital Printing in Custom Packaging

No matter what industry you work in or the product you’re searching for, you’ve likely encountered the term digital printing. People rely on this modern printing method across offices, educational institutions, and custom packaging production.

What Is Digital Printing?

The digital printing method transfers a digital file directly from a computer to a printer. Unlike traditional techniques, it removes the need for die plates, sampling, or extensive manual labor. Designers typically send a PDF file straight to the machine, which drastically reduces setup time. Businesses often use inkjet or high-volume printers to complete these jobs efficiently.

How This Printing Method Works in Custom Packaging

Now that you understand the basics, let’s explore how packaging companies apply this technology. Designers usually prepare artwork in PDF or JPEG format, and higher-resolution files produce better print quality. Printing systems then convert these files into the CMYK color model to achieve accurate color reproduction.

This streamlined workflow eliminates the need for dies or paper rolls. Packaging manufacturers prefer this approach for low-volume jobs, prototypes, and sample production. The process also allows quick design revisions before moving to large-scale runs. Many brands create samples using this method and later switch to offset printing for bulk orders.

Inks Used in the Process

This printing process relies on CMYK toner and inks, which include cyan, magenta, yellow, and black. Some systems also support extended color ranges such as orange, blue, and green. Special dry inks help achieve white, clear, or metallic effects when required.

Types of Digital Printing Technologies

Modern print technology includes several approaches rather than a single machine type. Common options include:

Laser and Inkjet Printing

Homes and offices most commonly use laser and inkjet printers. These machines handle everyday document printing and small-scale jobs efficiently.

Digital Press Printing

For higher production volumes, businesses rely on digital presses. These machines print large quantities of booklets, business cards, labels, and packaging materials.

Dye Sublimation Printing

Manufacturers use dye sublimation when printing on fabric surfaces. This technique combines heat transfer with digital file processing to embed images directly into the material.

Solid Ink Printing

Solid ink printing uses wax-based resin polymers to produce durable images on various surfaces. Graphic designers often choose this option for large-scale or specialty projects. Among all techniques, digital press printing remains the most widely used for custom packaging.

Advantages in Packaging Applications

This modern printing approach offers speed and flexibility for packaging production. Key benefits include:

Easy Design Changes

Designers can update artwork quickly without creating new plates, making this method ideal for sampling and prototyping.

Simple Setup

The process requires minimal setup. Companies only need the printer and compatible inks, which reduces labor costs and eliminates die expenses.

Flexible Order Volumes

Print-on-demand becomes possible because businesses can produce as few as a single unit. This flexibility works especially well for prototypes and limited-edition packaging.

Fast Production Speed

A simplified workflow accelerates turnaround times. Once operators prepare the machine, they load materials and send designs for printing, producing high-quality results in very little time.

Limitations to Consider

Despite its benefits, this printing method does have a few drawbacks.

Higher Cost Per Unit

The cost per page can exceed offset printing for large runs. However, savings on setup and plate production often balance the total expense.

Reduced Detail in Complex Designs

Extremely fine details may not reproduce as sharply. Clean and minimal designs usually achieve better results.

Conclusion

You now have a clear understanding of this modern printing method and how it supports custom packaging needs. It delivers speed, flexibility, and efficiency for short runs and prototypes. If you’re unsure which printing option best suits your packaging goals, contact Boxit Packages for expert guidance. Our team provides free design support, high-quality printing, and reliable custom packaging solutions with free delivery across the USA and Canada.