Everything You Need to Know About Box Types and Packaging Terminology

What is the most fundamental form of packaging around the world? It’s the boxes. They have been facilitating brands and their consumers for decades. In a broader sense, boxes have been around for centuries. Nevertheless, the form we see today is surely much more advanced. The variety of enchanting styles and material selection. Such attributes transform the simplest objects into something extraordinary. To cover this widened topic, we are discussing box types and terminology today, as well as explaining what boxes are used for in different industries.
Firstly, there are box categories according to the stage of the supply chain. For instance, primary packaging. Boxes hold the main products. And brands display them on retail shelves. Secondly, there is secondary packaging. They are helpful in grouping multiple primary packages. Tertiary packaging boxes are quite durable. They are designed to move the item from the manufacturer to the retailer.

Most Common Styles & Types of Boxes for Packaging

Let’s first discuss the foundational structural designs. These divisions further help brands determine the price, function, and assembly method of boxes. For example, types of boxes for packaging include slotted boxes, where the use of a single sheet leads to some creases and cuts. Another kind is die-cut boxes, where a cutting tool forms certain shapes, making the intricacy clearly visible in these well-made packages. Lastly, there are folder boxes, which are best for containing distinctively shaped items.

Slotted Boxes for Shipping & Storage Using a Single Sheet

Let’s begin our box types and terminology guide with slotted boxes. As illustrated before, there is the involvement of a single sheet of packaging material. The latter is typically corrugated board, which is creased as well as cut with slots. Tape or glue is essential for the sealing process. Such boxes can be effortlessly mass-produced.
The most common kind here known worldwide is regular slotted containers. They comprise four bottom and four top flaps. All of them are equal in length and the outer flaps meet in the box’s center. Another popular version is the full overlap container. It is very similar to the previous one. However, the outer flaps completely overlap when closed. They are ideal in providing elevated protection, especially at the bottom and top sides. Hence, pick these containers to carry delicate products.

Die Cut Boxes for Retail & E-Commerce Providing Custom Shapes

To construct special shapes for custom packaging boxes, experts have to depend on a cutting tool. Just like the intricacy seen in shapes, the boxes can even accept a variety of features. For instance, self-locking tabs. Or distinctive windows to offer product transparency. Such attributes also eliminate the need for tapes. Die-cut boxes are also available in two prime types.
One is the mailer boxes. They are quite recognizable and fold up from a flat sheet. However, the lid tucks into the wall at the front side. For a boosted unboxing experience, companies should prefer this style. They support customized graphics on various sides. And their well-built structures are apt for presentations and other such functions. Additionally, display packaging boxes are also die cut. Thus, the items can be presented directly on a store shelf.

Folder Boxes with a Hinge Design for Easy Folding

A single piece of board is accountable for the folder box creation. If you are unable to fit your items into a cubic box, prioritize folder boxes. They can contain uniquely designed products quite conveniently. In addition, the box types and terminology variations relevant to this section are book folds and the five panel folder.
Book folds wrap tightly around flat items. Therefore, books and thin electronics are the ones they hold best. SPF, which is an abbreviation of the five panel folder, folds around long items. The prominent examples are mirrors and posters. The panels are useful in forming a protective sleeve and offering good coverage to the product.

Essential Box Types and Terminology Explained

These terminologies move away from the basic packaging structures. It is crucial to learn about the box types as well as their components. This aids in specifying the most cost-effective material for your brand’s needs. For example, the flute size. This way, brands will not be paying for overly thick materials that are not even needed.
Moreover, another perk of knowing box types and terminology is the reduction in dimensional weight. Box and product dimensions have a massive impact on this factor. Avoiding wasted space means you have valued precise fit, leading to decreased shipping costs. Additionally, you can avoid miscommunication with the box supplier. To meet the packaging requirements accurately and prevent financial losses, understand such terminologies before placing an order. This also helps brands clearly understand what boxes are used for in each stage of the supply chain.

Corrugated Board & Packaging Box Components

The goal here is to give adequate strength and integrity to the boxes. Thus, the first terminology is linerboard. It forms the inner and outer surfaces of the corrugated board. Its quality has a huge impact on water resistance as well as printability. Next, the corrugated board has the flutes. It’s the wavy paper layer between two linerboards. Nevertheless, its size is important for knowing how rigid the material is.
For example, C-flute is quite common. It is practical for general shipping boxes. Also, there is E-flute, best for small retail cartons. Single wall and double wall are the characteristics of corrugated board as well. One flute layer is basically the single wall. While the double wall utilizes the two flute layers, along with three linerboards. Such boxes offer extreme protection to the box content.

Product Packaging Measurements & Specifications

These are standardized metrics and they make sure that packaging performance meets expectations. They play a key role in shipping and storing boxes in a warehouse. First, there are internal dimensions. How much internal space is required for the product? Rely on length, width and height to depict the measurements. Therefore, brands will know that their precious items are safe inside packaging and the box sizes can resist crushing.
Next, there is the Edge Crush Test. The abbreviation for packaging terminology we just stated is ECT. It measures the strength and is rather a modern industry standard. It’s optimal to know the maximum vertical force a package can tolerate. Thus, the companies will be aware of the box’s ability to be stacked high without the fear of it being crushed. An older standard is the Mullen Test, which is also popular as the Mullen Strength Test. It measures the force needed to rupture the face of the box. This test is essential for safeguarding heavy products. Also, it demonstrates whether or not the packaging can withstand rough handling.

Assembly, Features & Fulfillment Processes

Flexography or flexo is a common printing method. It’s cost-effective and valuable for shipping boxes. Besides, it can effortlessly apply simple branding elements as well as convey handling instructions. For high-end retail packaging, there is litho-lamination. Its purpose is to showcase photo-graphics. First, a high-resolution image is printed onto the paper label. Then it is laminated onto the board.
Furthermore, to further comprehend the box types and terminology, there are inserts. Professionals use foam or cardboard to construct these pieces. They are responsible for refining internal organization and protecting sensitive items. As a matter of fact, inserts prevent movements during transit. Moreover, they can be custom-made.

Conclusion

Boxes are the most basic and important form of packaging. Understanding the different types of boxes for packaging and their terminology helps brands choose the right style, material, and size for their products. From slotted boxes to die-cut and folder boxes, each type has its own purpose and advantages. Knowing the components, measurements, and strength tests ensures that products stay safe during shipping and storage. Additionally, features like printing, inserts, and special designs make boxes not only protective but also attractive for customers. By learning these basics, brands can save costs, improve product presentation, and make sure their packaging works effectively from the warehouse to the store shelf.

Frequently Asked Questions

What are the main types of boxes used in packaging?

The most common box types include slotted boxes, die cut boxes, and folder boxes. Each type has a different structure and purpose, helping brands pick the right option for shipping, retail display, or storing unique shaped products.

Why is it important to understand packaging terminology before ordering boxes?

Knowing terms like flute size, internal dimensions, ECT strength, and linerboard quality helps you choose the right material. This prevents overpaying for unnecessary thickness and avoids miscommunication with your packaging supplier.

What makes corrugated boxes strong and reliable?

Corrugated boxes get their strength from the combination of linerboards and flutes. The flutes create cushioning and rigidity, while linerboards give durability, printability, and protection against pressure and rough handling.

How do box measurements affect shipping costs?

Accurate internal dimensions reduce wasted space inside the box. When the packaging fits the product well, the dimensional weight decreases, which can lower your shipping and storage costs.

What special features can be added to custom packaging boxes?

Custom boxes can include inserts, windows, self locking tabs, and premium printing methods like flexography or litho lamination. These features improve product safety, enhance branding, and create a better unboxing experience.